Hygienic Process Pressure Control

CPM Constant Pressure Valves

CPM constant pressure valves are sanitary, pneumatically controlled process valves designed to maintain a stable pressure in stainless-steel hygienic pipelines. The range includes CPMI-2 and CPMI-D60 inlet-pressure valves, together with the CPMO-2 outlet-pressure valve.

Regulated air pressure Flexible diaphragm Hygienic product flow

Hygienic Pressure Stabilisation

CPM valves use the balance between regulated compressed-air pressure and product-line pressure to maintain a selected process pressure without requiring a conventional motorised control valve.

Self-Modulating Pressure Response

Product pressure acts directly on a flexible diaphragm assembly connected to the valve plug. Changes in line pressure move the diaphragm and adjust the plug position until balance with the pneumatic pressure setpoint is restored.

  • Immediate mechanical response to pressure changes
  • Pneumatic pressure setpoint adjustment
  • No electric actuator required for modulation
  • Suitable for continuous hygienic processing

Sanitary Construction

CPM valve bodies are manufactured for hygienic stainless-steel process systems. Product-contact components use sanitary materials and diaphragm arrangements selected for food, dairy and beverage processing.

  • Product-contact valve body in 1.4404 / AISI 316L
  • Hygienic welding-end connections
  • EPDM/PTFE product diaphragm arrangement
  • Clamp-connected serviceable construction

CPMI and CPMO Operating Principle

The valve designation identifies which side of the process line is stabilised. CPMI valves control pressure upstream of the valve, while CPMO valves control pressure downstream of the valve.

CPMI — Inlet Pressure Control

CPMI-2 and CPMI-D60 maintain constant pressure on the inlet side of the valve. Increasing upstream product pressure causes the valve to open further, relieving excess pressure and restoring the selected setpoint.

Upstream Control Opens on Rising Pressure Overflow Duty
Typical installation points include downstream of separators and heat exchangers, or as a sanitary overflow and back-pressure valve.

CPMO — Outlet Pressure Control

CPMO-2 maintains constant pressure on the outlet side of the valve. Increasing product pressure causes the valve to move toward its closed position, restricting flow and stabilising downstream pressure.

Downstream Control Closes on Rising Pressure Filler Feed
Typical applications include installation before filling or bottling machines and other process sections requiring stable downstream pressure.

Typical Process Applications

Constant pressure valves support stable product handling and repeatable operation throughout hygienic food, dairy and beverage process lines.

01

After Separators

Stabilisation of upstream pressure after centrifugal separation equipment and related hygienic process stages.

02

After Heat Exchangers

Maintenance of controlled line pressure following heating or cooling sections in sanitary process systems.

03

Before Filling Machines

Stable downstream product pressure for consistent supply to hygienic filling and bottling equipment.

04

Overflow and Back Pressure

Sanitary overflow regulation and back-pressure control for continuous product circulation and process protection.

Pressure-Balance Operating Principle

A CPM valve continuously compares the force created by regulated compressed air with the force generated by product pressure. The diaphragm and valve plug move automatically until these opposing forces return to equilibrium.

Pneumatic Pressure Setpoint

Clean compressed air is supplied through an external pressure-regulating valve. This regulated air pressure acts on one side of the flexible diaphragm and establishes the desired process-pressure setpoint.

Pneumatic Force Regulated compressed air acting on the diaphragm surface
Product Force Process-line pressure acting from the product side

Automatic Valve Response

  1. The operator establishes the required pressure by adjusting the pneumatic regulator.
  2. Product pressure acts against the opposite side of the diaphragm assembly.
  3. A change in product pressure creates a temporary force imbalance across the diaphragm.
  4. The diaphragm, stem and valve plug move together to change the available flow area.
  5. Valve movement continues until the pneumatic and product forces are balanced again.

Animated Pressure Response

The animation illustrates air pressure, diaphragm movement, plug displacement and hygienic product flow.

Automatic pressure regulation
Regulated air pressure Flexible diaphragm Product pressure Controlled flow Air force Product force PRESSURE BALANCE
Pneumatic setpoint Product pressure and flow Diaphragm and plug movement
P

Pressure Changes

Product pressure rises or falls because of a process-flow or equipment-condition change.

Diaphragm Responds

The pressure imbalance moves the diaphragm, valve stem and plug without electrical positioning.

Setpoint Is Restored

The changed flow opening returns the regulated process pressure toward its pneumatic setpoint.

CPMI versus CPMO

CPMI and CPMO valves use a similar hygienic diaphragm-based pressure-balancing principle, but they control pressure at different positions in the process line and respond differently when product pressure increases.

Constant-Pressure Modulating Inlet

CPMI — Inlet Pressure Control

CPMI maintains a preset pressure on the inlet side of the valve. It is commonly installed downstream of process equipment where stable upstream or back-pressure conditions are required.

PROCESS INLET PROCESS OUTLET INLET PRESSURE Pressure rises → valve opens
Pressure increases Higher upstream product force
Valve opens further More flow relieves inlet pressure
Controlled location Upstream of the valve, at the inlet side
Pressure rise response The valve opens further to increase discharge flow.
Typical duty Back-pressure, overflow and equipment-outlet pressure stabilization
Typical installation After separators, heat exchangers and similar process equipment
Constant-Pressure Modulating Outlet

CPMO — Outlet Pressure Control

CPMO maintains a preset pressure on the outlet side of the valve. It is selected where the downstream process requires stable supply pressure despite changing inlet or flow conditions.

PROCESS INLET CONTROLLED OUTLET OUTLET PRESSURE Pressure rises → valve closes
Pressure increases Higher downstream product force
Valve closes further Restricted flow controls outlet pressure
Controlled location Downstream of the valve, at the outlet side
Pressure rise response The valve closes further to restrict incoming product flow.
Typical duty Downstream supply-pressure stabilization and filler-feed control
Typical installation Before filling or bottling machines and other pressure-sensitive downstream equipment
Engineering Criterion CPMI CPMO
Full designation Constant-Pressure Modulating Inlet Constant-Pressure Modulating Outlet
Pressure controlled Inlet or upstream process pressure Outlet or downstream process pressure
Response to rising pressure Opens further Closes further
Response to falling pressure Closes further Opens further
Typical process position After separators, heat exchangers or other equipment Before filling machines or sensitive downstream users
Typical control purpose Back-pressure, overflow and equipment operating-pressure stabilization Stable downstream feed and outlet-pressure regulation
Control technology Pneumatic setpoint and diaphragm-pressure balancing Pneumatic setpoint and diaphragm-pressure balancing
Product-line transmitter Normally not required for the basic self-regulating pneumatic arrangement Normally not required for the basic self-regulating pneumatic arrangement
Available references CPMI-2 and higher-capacity CPMI-D60 CPMO-2
Engineering note: CPMI and CPMO should not be selected only by nominal connection size. Correct selection also depends on required flow rate, pressure setpoint, available differential pressure, Kvs value, process temperature, CIP conditions and the dynamic behaviour of the connected equipment.

Select CPMI when...

The pressure that must remain stable is located before the valve, or when the valve is required to create controlled back pressure after a separator, heat exchanger or similar process unit.

Select CPMO when...

The pressure that must remain stable is located after the valve, particularly when feeding a filling machine, bottling section or another downstream process requiring consistent supply pressure.

Valve Construction and Hygienic Design

A constant pressure valve combines a pneumatic pressure-balancing actuator with a hygienic product valve body. The semi-exploded cross-section below illustrates the functional relationship between the air chamber, flexible diaphragm, valve stem, plug, seat and product-flow passage.

CONSTANT PRESSURE VALVE ASSEMBLY PNEUMATIC DIAPHRAGM ACTUATION · HYGIENIC PRODUCT BODY VALVE CENTRELINE AIR INLET PNEUMATIC AIR CHAMBER EXPLODED SEPARATION PROCESS INLET PROCESS OUTLET AIR CHAMBER PNEUMATIC SETPOINT FORCE FLEXIBLE DIAPHRAGM PRESSURE-BALANCING ELEMENT STEM GUIDE GUIDING AND SEALING ZONE VALVE PLUG MODULATES PRODUCT FLOW HYGIENIC VALVE SEAT AIR FORCE PRODUCT FLOW STAINLESS STEEL ELASTOMER
1 Pneumatic Actuator Generates the setpoint force
2 Air Chamber Receives regulated air pressure
3 Flexible Diaphragm Balances air and process pressure
4 Support Plate Distributes actuator force
5 Stem Guide Maintains controlled axial movement
6 Valve Stem Transfers diaphragm movement
7 Valve Plug Modulates the flow opening
8 Valve Seat Forms the regulating restriction
9 Clamp Connection Allows hygienic disassembly
10 Product Chamber Hygienic process-flow passage
11 Hygienic Weld End Connects the valve to process piping
12 Valve Body Stainless-steel pressure housing
1 Pneumatic Actuator Generates the setpoint force
2 Air Chamber Receives regulated air pressure
3 Flexible Diaphragm Balances pneumatic and process pressure
4 Support Plate Distributes actuator force
5 Stem Guide Maintains controlled axial movement
6 Valve Stem Transfers diaphragm movement
7 Valve Plug Modulates the product-flow opening
8 Valve Seat Forms the regulating restriction
9 Clamp Connection Allows hygienic disassembly
10 Product Chamber Hygienic process-flow passage
11 Hygienic Weld End Connects the valve to process piping
12 Valve Body Stainless-steel pressure housing
Process Applications

Applications, Benefits and Constant Pressure Valve Families

Hygienic constant pressure valves are used wherever a stable upstream or downstream pressure must be maintained despite changing process flow, equipment demand or line conditions.

Typical Hygienic Applications

CPM valves support stable process conditions in sanitary production lines where pressure control directly affects product quality, equipment performance and filling accuracy.

Filling and Packaging Lines

Maintains stable supply pressure before fillers, dosing units and packaging machines despite changes in downstream demand.

Pasteurizers and Heat Exchangers

Supports controlled pressure through heating, cooling and regeneration sections of hygienic thermal-processing systems.

Recirculation and Return Lines

Stabilizes pressure in recirculating systems and helps prevent fluctuating flow conditions during variable production demand.

Pump Discharge Protection

Provides controlled back pressure downstream of pumps and protects the process from sudden pressure variations.

Dairy and Beverage Processing

Used in milk, juice, soft-drink and liquid-food lines requiring repeatable hygienic pressure regulation.

Pharmaceutical Processes

Supports sanitary liquid transfer where cleanability, controlled pressure and documented process consistency matter.

Cosmetic Production

Helps maintain stable process pressure for creams, lotions, personal-care liquids and hygienic batch-transfer systems.

CIP and Utility Circuits

Supports stable circulation pressure in cleaning, water and compatible hygienic utility systems.

Engineering Benefits of CPM Pressure Regulation

Constant pressure control improves process stability without relying on complex external control loops for every operating condition.

01

Stable Process Pressure

Maintains a controlled inlet or outlet pressure as process demand changes.

02

Improved Product Consistency

Reduces pressure-related variation in filling, heating and hygienic liquid transfer.

03

Hygienic Construction

Smooth product-contact surfaces support sanitary operation and effective cleaning.

04

Self-Regulating Response

Pneumatic and process forces interact directly to regulate valve opening.

05

Compact Installation

Combines pressure regulation and hygienic flow control in one compact valve assembly.

06

Reduced Pressure Fluctuation

Dampens pressure changes caused by pumps, fillers and changing downstream demand.

07

Serviceable Design

Clamp connections and modular internal components simplify inspection and maintenance.

08

Flexible Process Integration

Available in multiple connection standards, sizes and pressure control configurations.

Main Constant Pressure Valve Families

Valve selection begins by determining whether the pressure must remain constant before or after the valve.

CPMI

Inlet Pressure Control Valves

CPMI valves maintain a stable pressure upstream of the valve and regulate flow according to changing downstream demand.

  • Controls pressure before the valve
  • Suitable for pump discharge and supply lines
  • Common models include CPMI-2 and CPMI-D60
CPMO

Outlet Pressure Control Valves

CPMO valves maintain stable pressure downstream of the valve, particularly before fillers and pressure-sensitive equipment.

  • Controls pressure after the valve
  • Supports consistent filler supply conditions
  • Typical family model: CPMO-2
CPM

Connection and Standard Variants

CPM valve families are available in hygienic dimensional standards suitable for different regional piping systems.

  • CPM Inch configurations
  • CPM DIN configurations
  • Accessories and service components
Engineering selection principle

Select CPMI when the controlled pressure is located before the valve. Select CPMO when the required stable pressure is located after the valve. Final sizing must also consider flow rate, product properties, pressure range, temperature, connection standard and required Kvs value.

Valve Identification

Constant Pressure Valve Denomination and Kvs Selection

A CPM valve designation normally combines the pressure-control principle, valve configuration, nominal size and connection standard. Correct interpretation of these elements is essential when identifying replacement valves, internal components and compatible accessories.

Understanding a Typical CPM Valve Code

Exact OEM ordering codes vary by generation and configuration, but the following structure illustrates how a constant pressure valve denomination is commonly interpreted.

CPMI
Control principle
+
2
Valve configuration
+
DN50
Nominal size
+
DIN
Connection standard
01

CPMI or CPMO

Identifies whether the valve controls pressure before the valve or after the valve.

02

Configuration Number

Distinguishes the internal valve arrangement or model family, such as CPMI-2 or CPMO-2.

03

Nominal Valve Size

Indicates the hygienic connection size, commonly expressed in DN, inch or tube dimensions.

04

Connection Standard

Defines the dimensional system used for weld ends or hygienic connections, such as DIN or inch standards.

Kvs

What Does the Kvs Value Mean?

The Kvs value expresses the valve flow capacity. It is defined as the quantity of water in cubic metres per hour that flows through a fully open valve with a pressure drop of one bar under specified reference conditions.

Higher Kvs: greater flow capacity at the same pressure drop.
Lower Kvs: lower flow capacity and a greater regulating effect.

Required Flow Rate

The selected Kvs must provide the required process flow without creating an excessive pressure loss.

Available Pressure Drop

Valve capacity must be evaluated against the actual pressure difference available across the valve.

Product Properties

Density, viscosity, solids content and temperature influence the real flow behaviour through the valve.

Regulating Range

A valve that is too large may operate close to the closed position and provide unstable or insensitive control.

Practical Kvs Selection Considerations

The following table explains how common process conditions influence the selected valve size and flow coefficient.

Process Condition Selection Effect Engineering Consideration Risk if Incorrect
High required flow Higher Kvs Confirm that the valve can pass the required flow at the available pressure drop. Excessive restriction and insufficient production flow.
Low regulating flow Lower Kvs Select a valve capable of operating within a useful opening range rather than nearly closed. Poor control sensitivity and unstable pressure regulation.
Viscous product Recalculate Correct the sizing calculation for viscosity and actual product behaviour. Lower-than-expected flow and excessive pressure loss.
Small pressure drop Higher Kvs More flow capacity is required when only a small pressure difference is available. The valve may not achieve the design flow rate.
Large pressure drop Verify duty Confirm pressure ratings, noise risk, velocity and possible cavitation conditions. Premature wear, noise or unstable valve operation.
Wide operating range Review range Evaluate minimum, normal and maximum flow conditions rather than sizing only for peak demand. Oversizing during normal production conditions.
Kvs values must be verified against OEM data

The final valve size and Kvs value should always be confirmed using the applicable manufacturer data sheet, valve generation, product properties, connection dimensions and real operating pressure conditions. Nominal pipe size alone is not sufficient for accurate CPM valve selection.

CPM Inch Series

Constant Pressure Valves for Hygienic Inch Pipe Systems

The CPM Inch family is designed for hygienic processing installations using imperial tube standards. These valves provide stable pressure control while maintaining compatibility with sanitary process piping, food-grade cleaning procedures and CIP/SIP operation.

Typical Applications

CPM Inch valves are widely used throughout dairy, beverage, brewery, pharmaceutical and food processing plants where inch tubing standards remain the preferred installation format.

Imperial Dimensions

Designed for hygienic inch pipe installations.

CIP Compatible

Suitable for repeated cleaning and sterilisation cycles.

Stable Regulation

Maintains accurate process pressure under changing flow.

OEM Construction

Fully hygienic body design with serviceable components.

CPMI

CPMI-2

  • Function: Inlet pressure control
  • Connection: Hygienic Inch
  • Typical Service: Pump discharge
  • Industries: Dairy, Beverage
  • Service Kit: Available
CPMI

CPMI-D60

  • Function: Back pressure control
  • Large diaphragm actuator
  • Improved sensitivity
  • High-capacity applications
  • OEM replacement available
CPMO

CPMO-2

  • Function: Outlet pressure control
  • Ideal for fillers
  • Stable downstream pressure
  • Food-grade construction
  • Service parts available
Accessories

Repair Kits

  • Diaphragms
  • Valve plugs
  • Seats
  • Seal kits
  • Clamp hardware
CPM DIN Series

Constant Pressure Valves for Hygienic DIN Pipe Systems

The CPM DIN family is intended for hygienic process installations using metric tube dimensions and DIN-based connection standards. These configurations combine sanitary pressure regulation with dimensional compatibility for European-style process piping.

Metric Hygienic Configuration

CPM Pressure Control for DIN Process Lines

DIN configurations are commonly selected for dairy, beverage, food, pharmaceutical and cosmetic plants designed around metric hygienic tube systems. The pressure-control principle remains the same as other CPM variants, while the valve ends and dimensional interface are adapted to the selected DIN connection standard.

Metric nominal sizes and hygienic pipe dimensions.
Suitable for DIN-compatible weld ends and fittings.
Available for inlet or outlet pressure-control duties.
Hygienic construction for cleanable process systems.

Typical Metric Size References

Available dimensions depend on the exact valve generation, body configuration and connection specification.

DN25 Small process duty
DN32 Compact transfer line
DN40 General hygienic duty
DN50 Common process size
DN65 Higher flow capacity
DN80 Large process line
Nominal size must be confirmed together with tube outside diameter, wall thickness, weld-end dimensions and required Kvs.

CPM DIN Model Families

The cards below describe the principal model families and configuration groups typically encountered when identifying hygienic constant pressure valves and replacement components.

CPMI

CPMI-2 DIN

Inlet-pressure regulating valve for metric hygienic lines.

  • Control duty Pressure before the valve
  • Typical location Pump discharge or supply line
  • Connection DIN hygienic weld ends
  • Process use Dairy, beverage and liquid food
CPMI

CPMI-D60 DIN

Large-diaphragm inlet pressure-control configuration.

  • Control duty Upstream or back-pressure regulation
  • Actuator Large diaphragm configuration
  • Typical benefit Sensitive pneumatic response
  • Application Higher-capacity process duties
CPMO

CPMO-2 DIN

Outlet-pressure regulating valve for metric hygienic lines.

  • Control duty Pressure after the valve
  • Typical location Before fillers or sensitive equipment
  • Connection DIN hygienic weld ends
  • Process use Stable downstream supply pressure
Body

DIN Valve Body

Metric hygienic process body with compatible connection ends.

  • Material Stainless-steel hygienic construction
  • Interface DIN metric process piping
  • Internal area Smooth product-contact passage
  • Identification Size and generation dependent
Service

DIN Service Kits

Maintenance components for compatible CPM valve assemblies.

  • Typical items Seals, diaphragm and elastomers
  • Valve internals Plug, guide and seat components
  • Selection basis Model, size and serial generation
  • Maintenance Preventive replacement planning
Connection

DIN Connection Parts

Weld ends, clamps and installation components.

  • Weld ends Metric hygienic dimensions
  • Clamp parts Body and actuator connection hardware
  • Adaptation Project-specific interface requirements
  • Verification Measure before replacement ordering
CPM DIN

Metric Hygienic Pipe Systems

Select a DIN configuration when the plant uses metric hygienic tube dimensions and matching weld-end standards. Confirm the exact nominal size and outside diameter before ordering.

CPM Inch

Imperial Hygienic Pipe Systems

Select an inch configuration when the process line uses imperial sanitary tube dimensions. Similar nominal descriptions do not guarantee dimensional interchangeability with DIN components.

DIN and inch components are not automatically interchangeable

Before selecting a valve body, weld end, service kit or complete replacement valve, verify the pressure-control principle, model designation, tube outside diameter, nominal size, connection geometry, valve generation, material and elastomer specification.

Accessories and Spare Parts

CPM Valve Service Kits, Accessories and Replacement Components

Reliable operation of hygienic constant pressure valves depends on correct maintenance, compatible elastomers and accurate identification of the valve model, size, connection standard and component generation.

Lifecycle Support

Maintenance Components for CPM Valve Assemblies

CPM valve accessories include product-contact seals, pneumatic actuator components, diaphragms, valve internals, clamp parts and connection components. The correct part must be selected against the exact valve configuration rather than only the nominal pipe size.

  • Preventive-maintenance kits for scheduled servicing.
  • Product-contact elastomers for hygienic applications.
  • Pneumatic and mechanical actuator components.
  • Valve plugs, seats, stems and guide components.

Preventive Maintenance

Replace wear parts according to operating hours, CIP frequency, process temperature and the condition of the installed seals.

Hygienic Compatibility

Confirm that the elastomer grade is suitable for the product, cleaning chemicals, temperature and regulatory requirements.

Correct Assembly

Follow the applicable service procedure, tightening sequence, lubrication guidance and inspection instructions.

Accurate Identification

Verify the complete valve designation, connection dimensions, actuator type and available nameplate or serial information.

Main CPM Accessory Categories

Replacement parts may differ between CPMI, CPMO, D60, DIN, inch and different valve generations. Compatibility should always be confirmed before ordering.

Seal and Elastomer Kits

Product-contact and actuator sealing elements supplied as individual components or complete service-kit combinations.

  • O-rings and profile seals
  • Stem and guide seals
  • Seat and plug elastomers
  • EPDM, FKM or compatible grades

Diaphragm Components

Flexible pressure-balancing elements and associated support parts used inside the pneumatic actuator assembly.

  • Flexible actuator diaphragm
  • Upper diaphragm plate
  • Lower support plate
  • Retaining and fastening parts

Valve Internals

Mechanical and product-contact components responsible for guiding, throttling and pressure-regulating action.

  • Valve stem
  • Valve plug
  • Valve seat or seat ring
  • Guide bush and support parts

Pneumatic Accessories

Components used to supply and adjust the regulated air pressure that establishes the valve pressure setpoint.

  • Air connections and fittings
  • Pressure regulators
  • Pressure gauges
  • Pneumatic tubing accessories

Clamp and Bonnet Parts

Mechanical connection components used to secure the actuator, bonnet and hygienic valve body assemblies.

  • Body clamp assemblies
  • Clamp screws and hardware
  • Bonnet connection components
  • Retaining and locking parts

Connection Components

Hygienic process connection parts selected according to the installed metric or imperial tube standard.

  • DIN hygienic weld ends
  • Imperial sanitary weld ends
  • Adaptation pieces
  • Project-specific connection parts

Complete Service Kits

Pre-grouped maintenance packages intended for scheduled valve overhaul or restoration of critical wear components.

  • Standard preventive-maintenance kit
  • Product-contact seal package
  • Actuator overhaul package
  • Complete valve refurbishment set

Service and Installation Tools

Supporting items used during safe disassembly, inspection, seal installation and reassembly of the valve.

  • Seal installation aids
  • Inspection and measuring tools
  • Approved assembly lubricant
  • Maintenance documentation

CPM Replacement Component Reference

This reference groups the parts commonly requested for CPM valve maintenance. The exact part number must be confirmed using the applicable model, size, generation and material specification.

Component Group Typical Parts Identification Requirement Common Replacement Reason
Product seals Hygienic Valve model, size, elastomer grade and process duty. Wear, swelling, leakage or scheduled hygienic maintenance.
Actuator diaphragm Pneumatic Actuator type, diaphragm diameter and valve generation. Loss of pressure control, cracking or fatigue.
Valve plug and seat Regulating CPMI or CPMO family, valve size, Kvs and internal geometry. Erosion, mechanical wear or unstable regulation.
Stem and guide parts Mechanical Stem dimensions, guide arrangement and seal configuration. Excessive play, scoring, friction or damaged movement.
Clamp components Assembly Clamp diameter, body interface and hardware dimensions. Deformation, corrosion, thread damage or missing hardware.
Weld ends Connection DIN or inch standard, outside diameter and wall thickness. Retrofit, piping modification or damaged connection ends.

Information Required for Accurate Spare-Part Identification

Providing complete technical information reduces the risk of supplying incompatible seals, diaphragms, valve internals or connection components.

01
Valve Model CPMI-2, CPMI-D60, CPMO-2 or another confirmed configuration.
02
Connection Standard DIN, inch or another hygienic dimensional standard.
03
Valve Size and Kvs Nominal size, tube diameter and available flow coefficient.
04
Nameplate Information Serial number, article number, production code or generation.
05
Elastomer Grade EPDM, FKM or another process-compatible sealing material.
06
Photos and Measurements Overall valve, nameplate, installed part and key dimensions.
Recommended information for a CPM spare-parts quotation

Include the complete valve designation, pressure-control duty, nominal size, DIN or inch connection standard, available Kvs, nameplate photograph, required quantity, elastomer preference and clear photographs of the installed component. Where the original part number is unavailable, dimensional verification may be required before quotation.

Engineering Selection Guide

How to Select the Correct Constant Pressure Valve

Selecting a hygienic constant pressure valve requires more than matching the valve to the nominal pipe size. The correct pressure control principle, flow capacity, Kvs value, connection standard, process conditions and maintenance requirements must all be evaluated.

Selection Begins with the Process Duty

The most suitable CPM valve is determined by the location at which pressure must remain stable, the expected operating flow, the available pressure differential and the physical properties of the processed product. Connection dimensions, hygienic compatibility and service requirements must then be confirmed.

Pressure-Control Location Determine whether pressure must remain stable before or after the valve.
Flow and Kvs Evaluate minimum, normal and maximum process flow and the available pressure drop.
DIN or Inch Standard Match the valve connections to the actual hygienic tube dimensions.
Process Compatibility Confirm temperature, viscosity, CIP conditions, materials and elastomers.

First Decision: CPMI or CPMO?

The essential difference is the location of the pressure being controlled. CPMI regulates upstream pressure, while CPMO regulates downstream pressure.

Select CPMI

Control Pressure Before the Valve

Choose a CPMI configuration when the required stable pressure is located upstream of the valve. The valve responds to changes in inlet pressure and opens or closes to maintain the selected upstream pressure condition.

  • Pump discharge pressure regulation
  • Back-pressure control
  • Stable supply-line pressure
  • Protection against upstream pressure variation
  • CPMI-2 or CPMI-D60 configuration
Select CPMO

Control Pressure After the Valve

Choose a CPMO configuration when the required stable pressure is located downstream of the valve. The valve regulates its opening to maintain the selected pressure condition on the outlet side.

  • Stable filler inlet pressure
  • Controlled downstream process pressure
  • Pressure-sensitive equipment supply
  • Compensation for changing downstream demand
  • CPMO-2 configuration
CPMI Pressure Relationship Upstream Control
Controlled inlet pressure CPMI Outlet
CPMO Pressure Relationship Downstream Control
Inlet CPMO Controlled outlet pressure

Six-Step CPM Valve Selection Workflow

This sequence narrows the available valve configuration and helps prevent errors involving pressure direction, Kvs, connection dimensions, materials or replacement-part compatibility.

01

Define the Controlled Pressure Location

Determine whether the process requires stable pressure before the valve or after it. This establishes the CPMI or CPMO operating principle.

CPMI versus CPMO
02

Confirm the Actual Flow Direction

Identify the direction of product flow through the installed line. Valve-body orientation and pressure sensing must correspond to the intended process duty.

Inlet and outlet verification
03

Determine the Required Kvs

Use the design flow, available differential pressure, density, viscosity and required regulating range to establish the appropriate valve capacity.

Flow-capacity sizing
04

Select DIN or Inch Connections

Match the valve ends to the installed hygienic piping system. Similar nominal sizes do not necessarily have identical tube outside diameters.

Piping compatibility
05

Verify Materials and Elastomers

Confirm the product-contact material, elastomer grade, process temperature, cleaning chemicals, sterilization conditions and hygienic requirements.

Hygienic compatibility
06

Confirm Model and Service Requirements

Review the exact valve family, size, generation, actuator configuration, maintenance interval and availability of compatible service components.

Lifecycle support
Continue with the Detailed Engineering Selection Criteria

The following section provides the practical selection matrix, required process information, common specification errors and the final engineering verification checklist.

Detailed Selection Criteria

Confirm the Valve Family, Capacity and Process Compatibility

After choosing between CPMI and CPMO, the final valve configuration must be verified against the required flow range, pressure conditions, Kvs value, pipe standard, material specification and maintenance plan.

Practical CPM Valve Selection Matrix

Use this matrix as an initial engineering reference. Final model, nominal size, Kvs value and actuator configuration must be checked against complete process data and applicable technical documentation.

Application Requirement Recommended Family Controlled Pressure Typical Installation Main Verification Point
Stable pump discharge pressure CPMI-2 Before the valve Downstream of a hygienic process pump Required back pressure, design flow and available pressure drop
Sensitive or higher-capacity inlet-pressure control CPMI-D60 Before the valve Demanding upstream pressure-regulating duty Diaphragm size, actuator configuration and valve generation
Stable pressure before a filling machine CPMO-2 After the valve Product line supplying a filler Downstream setpoint and minimum-to-maximum filler demand
Metric hygienic process piping CPM DIN CPMI or CPMO duty DIN-based dairy, beverage, food or pharmaceutical line Tube outside diameter, wall thickness and end connection
Imperial hygienic process piping CPM Inch CPMI or CPMO duty Sanitary inch-tube process installation Exact nominal inch size and installed tube dimensions
Preventive maintenance or complete overhaul Service Kit Not applicable Scheduled seal, diaphragm and wear-part replacement Complete model, size, generation and elastomer specification

Process Data Required for Accurate Valve Selection

Complete operating information allows the CPM family, nominal size, Kvs value, connection standard and material configuration to be evaluated from the actual duty rather than estimated from the pipe size alone.

Minimum, Normal and Maximum Flow State the complete operating range and applicable flow unit.
Upstream and Downstream Pressure Include minimum, normal, maximum and required setpoint values.
Process, CIP and SIP Temperature Include production, cleaning and sterilization conditions.
Product Properties Density, viscosity, solids content and special flow behaviour.
Pipe and Connection Standard Confirm DIN or inch dimensions, tube diameter and connection type.
Available Regulated Air Pressure Verify pneumatic pressure available for establishing the setpoint.
Materials and Elastomer Requirements Specify stainless-steel grade, seal material and hygienic compliance.
Existing Valve Identification Provide model, nameplate, serial data, photographs and dimensions.

Why the Correct Kvs Value Matters

The Kvs value represents the valve flow capacity under standardized reference conditions. Selecting a Kvs that is too small creates excessive pressure loss and insufficient flow. Selecting a Kvs that is too large may force the valve to regulate close to its closed position, reducing pressure stability and control sensitivity.

  • Calculate Kvs from the actual design flow.
  • Use the pressure drop available across the valve.
  • Consider density and viscosity where relevant.
  • Check minimum flow as well as maximum flow.
  • Avoid selecting the valve from pipe size alone.

Simplified Liquid-Flow Relationship

Kvs = Q × √(ρ / ΔP) Simplified reference relationship for liquids. Actual sizing should use consistent units and applicable engineering corrections.
Q Required volumetric flow
ρ Liquid relative density
ΔP Pressure drop across valve

Common CPM Valve Selection Errors

Most incorrect selections occur when only the nominal pipe size is considered while the pressure-control location, Kvs, flow range, connection dimensions or valve generation are overlooked.

Wrong Pressure-Control Principle

CPMI cannot simply replace CPMO, or vice versa. The controlled pressure location must match the valve operating principle.

Oversized Valve or Kvs

Excess capacity may cause the valve to operate near the closed position, reducing regulating stability and sensitivity.

DIN and Inch Confusion

Similar nominal descriptions may hide important differences in tube diameter, wall thickness and weld-end dimensions.

Incomplete Valve Identification

A photograph or nominal size alone may not identify compatible diaphragms, plugs, stems, seals or complete service kits.

Final Engineering Verification Checklist

Before issuing a purchase order or requesting a quotation, verify all essential process, mechanical and maintenance details. This reduces the risk of receiving an incompatible valve or spare-part kit.

01
CPMI or CPMO confirmed Controlled pressure location is clearly defined.
02
Flow direction confirmed Actual process inlet and outlet are identified.
03
Flow range provided Minimum, normal and maximum flow are available.
04
Pressure data provided Upstream, downstream and target setpoint are stated.
05
Kvs verified Capacity is checked against the complete flow duty.
06
Connection standard verified DIN or inch dimensions match the installed piping.
07
Materials confirmed Stainless grade and elastomer type suit the process.
08
Model identification complete Nameplate, generation, photographs and dimensions are available.

Final Selection Must Match the Complete Process Duty

A reliable CPM valve specification should confirm the pressure-control principle, flow direction, minimum and maximum flow, upstream and downstream pressure, product properties, temperature, available pneumatic pressure, Kvs value, connection standard, material, elastomer grade, valve generation and maintenance requirements.

OEM Product Catalog & Ordering References

Official OEM ordering references extracted from the supplied Tetra Pak documentation for Constant Pressure Valves.

CPMI SERIES
Upstream Pressure Control

CPMI-2 (Inch)

Constant Upstream Pressure Valve
Inch Connection EPDM Hygienic Design Kvs 23 Kvs 7 Kvs 2/15

The CPMI-2 Constant Pressure Valve is designed to maintain stable upstream pressure in hygienic processing systems. It is commonly installed in dairy, beverage, food and pharmaceutical production lines to protect downstream equipment and maintain consistent operating conditions.

Valve FamilyCPMI-2
ConnectionInch
Seal MaterialEPDM
Body MaterialStainless Steel
FunctionUpstream Pressure Control
Available Kvs23 / 7 / 2/15
OEM Ordering References
OEM Configuration Official OEM Ordering Reference
CPMI-2-W-51 Kvs 23 EPDM 6-9612 30 5501
CPMI-2-W-51.0 Kvs 7 EPDM 6-9612 30 5517
CPMI-2-W-51 Kvs 2/15 EPDM 6-9612 30 5503
Engineering Recommendation
Verify the valve family, connection standard, Kvs value, elastomer material and OEM ordering reference against the installed equipment nameplate before ordering spare parts.
CPMI SERIES
Upstream Pressure Control

CPMI-D60

Large-Capacity Constant Upstream Pressure Valve
76.1 mm Connection EPDM Kvs 60 Hygienic Design

The CPMI-D60 configuration is intended for hygienic process lines requiring a higher flow coefficient while maintaining stable upstream pressure. Confirm the complete denomination and ordering reference before quotation or replacement.

Valve FamilyCPMI-D60
Connection76.1 mm
Seal MaterialEPDM
FunctionUpstream Pressure Control
Listed Kvs60
ConfigurationCPMI-D60-W-76.1
OEM Ordering Reference
OEM Configuration Official OEM Ordering Reference
CPMI-D60-W-76.1-Kvs 60 EPDM 6-31356 6141 1
Engineering Recommendation Verify the 76.1 mm connection, Kvs 60 configuration and EPDM seal material against the installed valve and technical documentation before ordering.
CPMO SERIES
Downstream Pressure Control

CPMO-2 (Inch)

Constant Downstream Pressure Valve
Inch Connection EPDM Kvs 23 Kvs 2/15 Kvs 9

The CPMO-2 family is used where a stable downstream pressure is required in hygienic processing systems. Selection must be based on the exact connection standard, Kvs value, elastomer and OEM ordering reference.

Valve FamilyCPMO-2
ConnectionInch
Seal MaterialEPDM
FunctionDownstream Pressure Control
Available Kvs23 / 2/15 / 9
Connection Code51
OEM Ordering References
OEM Configuration Official OEM Ordering Reference
CPMO-2-W-51-Kvs 23 EPDM 6-9612 30 5502
CPMO-2-W-51-Kvs 2/15 EPDM 6-9612 30 5504
CPMO-2-W-51-Kvs 9 EPDM 6-9612 30 5518
Engineering Recommendation Confirm whether the installed valve is CPMI or CPMO. These families serve different pressure-control functions and their OEM references are not interchangeable.
DIN Connection Versions

CPMI-2 and CPMO-2 DIN Ordering References

All DIN references are shown directly below for faster identification, printing and on-page search. No references are hidden inside an accordion.

CPMI DIN SERIES
Upstream Pressure Control

CPMI-2 (DIN)

Constant Upstream Pressure Valve — DIN Connection
DIN Connection EPDM Kvs 23 Kvs 7 Kvs 2/15
Valve FamilyCPMI-2
Connection StandardDIN
Connection Code50
Seal MaterialEPDM
FunctionUpstream Pressure Control
Available Kvs23 / 7 / 2/15
DIN OEM Ordering References
OEM Configuration Official OEM Ordering Reference
CPMI-2-W-50-Kvs 23 EPDM 6-9612 30 5505
CPMI-2-W-50-Kvs 7 EPDM 6-9612 30 5519
CPMI-2-W-50-Kvs 2/15 EPDM 6-9612 30 5507
CPMO DIN SERIES
Downstream Pressure Control

CPMO-2 (DIN)

Constant Downstream Pressure Valve — DIN Connection
DIN Connection EPDM Kvs 23 Kvs 2/15 Kvs 9
Valve FamilyCPMO-2
Connection StandardDIN
Connection Code50
Seal MaterialEPDM
FunctionDownstream Pressure Control
Available Kvs23 / 2/15 / 9
DIN OEM Ordering References
OEM Configuration Official OEM Ordering Reference
CPMO-2-W-50-Kvs 23 EPDM 6-9612 30 5506
CPMO-2-W-50-Kvs 2/15 EPDM 6-9612 30 5508
CPMO-2-W-50-Kvs 9 EPDM 6-9612 30 5520
DIN Selection Recommendation Do not substitute Inch references for DIN references. Verify connection dimensions, Kvs value, valve function and elastomer before placing the order.
Accessories & Selection Support

OEM Accessories and Engineering Ordering Guide

Complete the valve identification process by checking the applicable accessory, operating function and installed configuration before requesting a quotation.

OEM Accessories

The following accessories were listed in the supplied Tetra Pak documentation for the CPM constant pressure valve range.

Accessory Description Applicable Valve Family Official OEM Ordering Reference
Air Regulating Kit CPM CPM Series 6-31356 0150 1
Throttle Valve for CPM CPM Series 6-31356 0153 1
Booster for CPMI-2 D60 CPMI-D60 6-31356 0090 1

Engineering Ordering Guide

Use the following sequence to reduce the risk of selecting an incorrect or incompatible valve configuration.

1

Identify the Valve Family

Confirm whether the installed valve is CPMI, CPMO or CPMI-D60.

2

Confirm the Function

CPMI controls upstream pressure, while CPMO controls downstream pressure.

3

Check the Connection

Verify whether the installed version uses Inch, DIN or the listed 76.1 mm connection.

4

Verify the Kvs Value

Match the Kvs rating exactly to the installed valve and process requirement.

5

Confirm the Elastomer

All references listed on this page specify EPDM. Verify compatibility before ordering.

6

Match the OEM Reference

Use the complete official ordering reference rather than relying only on the valve name.

Typical Applications

Constant pressure valves are commonly used in hygienic process systems requiring stable operating pressure and controlled flow conditions.

Dairy Processing Milk, cream and cultured-product process lines
Beverage Production Juice, soft drink and beverage transfer systems
Food Processing Hygienic liquid handling and process regulation
Pharmaceutical Systems Clean-process and hygienic utility applications

Final Engineering Recommendation

An OEM ordering reference should only be considered valid after comparison with the installed valve, equipment documentation and process requirements. Small differences in valve family, connection standard, Kvs value or accessory configuration can result in an incompatible selection.

Valve model and function confirmed
DIN or Inch connection verified
Kvs value checked
EPDM seal requirement confirmed
Equipment nameplate reviewed
Complete OEM number matched
Technical FAQ

Frequently Asked Questions About Constant Pressure Valves

The following answers address common questions about CPMI and CPMO valve operation, Kvs sizing, hygienic applications, connection standards, pressure adjustment, maintenance and replacement-part identification.

Understanding CPM Valve Operation

Constant pressure valves regulate process pressure through a direct balance between pneumatic actuator force and process pressure acting on the valve diaphragm and internal regulating components.

CPMI Controls the process pressure located before the valve.
CPMO Controls the process pressure located after the valve.
Pneumatic Setpoint Regulated air pressure establishes the target process pressure.
Kvs Capacity Determines how much flow the valve can pass at a given pressure drop.
01 What is a constant pressure valve?

A constant pressure valve is a self-regulating hygienic valve that maintains a selected process pressure despite changes in flow demand. Pneumatic pressure acting on the diaphragm creates a mechanical setpoint force, while process pressure moves the valve plug until the forces reach equilibrium.

02 What is the difference between CPMI and CPMO?

CPMI maintains pressure before the valve and is generally used for upstream or back-pressure control. CPMO maintains pressure after the valve and is generally used for downstream-pressure duties, such as supplying a filler at stable pressure.

03 How is the pressure setpoint adjusted?

The pressure setpoint is normally adjusted by changing the regulated air pressure supplied to the pneumatic actuator. Increasing the air pressure generally increases the process pressure setpoint, subject to the valve design and operating limits.

04 Does a CPM valve require an external positioner?

Standard constant pressure valves usually regulate through the direct balance of pneumatic and process forces and therefore do not require a conventional valve positioner for basic pressure regulation. Project-specific instrumentation may still be added for pressure monitoring or control-system integration.

05 What does the Kvs value mean?

Kvs represents the flow capacity of a fully open valve under standardized reference conditions. A higher Kvs allows more flow at the same pressure drop. A lower Kvs provides less flow capacity and may offer a more useful regulating range for small process flows.

06 Can the valve be selected only from the pipe size?

No. Pipe size alone is insufficient. Valve selection should also consider minimum, normal and maximum flow, pressure drop, product density and viscosity, temperature, desired pressure setpoint, connection standard and required regulating range.

07 Can DIN and inch CPM valves be interchanged?

Not automatically. DIN and inch tube systems may have different outside diameters, wall thicknesses and weld-end dimensions even where their nominal sizes appear similar. The exact installed pipe standard and connection geometry must be verified.

08 Are CPM valves suitable for CIP cleaning?

Hygienic CPM valve configurations are intended for cleanable sanitary process systems. Actual CIP suitability depends on the valve generation, installation orientation, internal geometry, seal material, cleaning temperature, chemical concentration and required flow velocity.

09 Which elastomer material should be selected?

Elastomer selection depends on the product, process temperature, cleaning chemicals, sterilization conditions and applicable hygienic requirements. Common options may include EPDM and FKM, but the correct grade must be confirmed for the actual duty.

10 Why does the regulated pressure fluctuate?

Pressure fluctuation may result from incorrect Kvs sizing, unstable air supply, pulsating pump flow, excessive friction, worn seals, a damaged diaphragm, incorrect installation or a valve operating too close to the fully closed position.

11 How often should the valve be serviced?

Service intervals depend on operating hours, cycle frequency, product abrasiveness, temperature, CIP intensity and previous maintenance history. Critical seals and the actuator diaphragm should be inspected through a preventive-maintenance program rather than only after leakage or control failure.

12 What information is needed for spare-part identification?

Provide as much of the following information as possible:

  • Complete valve model and designation
  • CPMI, CPMO or D60 configuration
  • DIN or inch connection standard
  • Valve size and available Kvs value
  • Nameplate, serial number or article number
  • Elastomer grade and process conditions
  • Clear photographs and key dimensions

Common Operating Symptoms

These symptoms are useful starting points for inspection, but the installed valve and complete process conditions should be checked before replacing components or changing the pressure setting.

Pressure Hunting

Check valve oversizing, pulsating process flow, air-regulator stability and friction in the stem or guide assembly.

Pressure Below Setpoint

Verify available air pressure, process flow demand, valve capacity, diaphragm condition and possible internal leakage.

External Leakage

Inspect product seals, stem seals, clamp condition, sealing surfaces and correct assembly of the hygienic body.

Restricted Flow

Check for undersized Kvs, incorrect flow direction, product deposits, damaged internals or insufficient valve opening.

Confirm technical details before adjustment or replacement

Before changing pneumatic pressure, replacing a diaphragm, ordering a service kit or changing the valve size, confirm the model, pressure-control principle, flow direction, process duty, valve generation, connection dimensions and applicable manufacturer instructions.

Technical Support and RFQ

Need Help Selecting a Constant Pressure Valve?

LGN supports the identification and sourcing of hygienic CPM valves, service kits and replacement components for dairy, beverage, food, pharmaceutical and other sanitary processing applications.

Engineering Support

Send Us Your Process Data or Existing Valve Information

For a new valve application, provide the required flow, upstream and downstream pressures, controlled pressure location, product properties, temperature, pneumatic supply and piping standard. For replacement valves or spare parts, include the complete model, nameplate, serial information, photographs and key dimensions.

How LGN Can Support Your CPM Valve Requirement

The quality of a quotation depends on accurate technical identification. LGN evaluates the available information before proposing a valve, service kit or replacement component.

Valve Identification

Review of valve model, size, pressure-control principle, nameplate information, connection dimensions and installed configuration.

Selection Data Review

Evaluation of flow, pressure, Kvs, temperature, product properties, pneumatic supply and hygienic process conditions.

Service-Kit Sourcing

Identification of compatible diaphragms, seals, elastomers, internal components and complete preventive-maintenance kits.

Replacement Components

Support for valve internals, pneumatic parts, bonnet and clamp components, connection parts and installation accessories.

Hygienic Process Industries

Constant pressure valves are widely used where stable process pressure, cleanable construction and hygienic product handling are required.

Dairy Processing
Beverage Production
Food Processing
Pharmaceutical
Biotechnology
Personal Care
Final technical confirmation may be required before quotation

Where the valve designation or spare-part reference is incomplete, LGN may request additional photographs, dimensional measurements, process information or confirmation of the original equipment manufacturer’s article number before issuing a final quotation.